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HOME > PRODUCTS > Wire Quality Control Systems > SMART COIL & TSS


The SMART COIL & TSS system, consisting of a MATRIX TENSION terminal and CW/TS55 series programmable sensors, represents the BTSR solution for tension measurement and monitoring of a wire put under control during the wire process.

This product has been designed for applications on wire processes, which, during the production, require an accurate control, aimed at the wire quality.

 The accurate control is made possible by the use of CW/TS55D (Tension Smart Scanning Sensor) device, capable of performing an exact measurement and analysis of the wire tension.

High accuracy and repeatability are assured by the exclusive digital technology (Digital Signal Processor) developed by BTSR, based upon the use of a loading cell which converts the tension exerted by the wire into a digital signal.

The MATRIX TENSION management terminal, combined with the CW/TS55D devices installed along the process, provides several and advanced programming functions.
You may program the rated tension of the wire, as well as the maximum and minimum tensions, beyond which the position shall be stopped, thus allowing the control of multiple yarns through a single CW/TS55D sensor, and signalling with utmost certainty and timeliness any lack or excess of dust.

 You may also detect the peak tension, which allows you to locate the detailed causes of sudden tension variations.

The CW/TS44P analogic solution
BTSR also offers an analogic solution through the CW/TS44 sensor, a precise instrument for wire tension measurement.

 The CW/TS44 analogic device makes possible to implement wire collection or processing systems capable of actively reacting to any tension variation the wire may undergone, thus allowing you to achieve new quality standards in the wire processing.

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Brillant led lights (red and green) to indicate working and stop alarm condition of each sensor.

"Touch light" function allows a precise and fast using of button sensor during different procedure.

Low measuring angle (15°) that grant a very high precision measuring, without modifying the collecting wire characteristic.

Very little tiny dimension for an easy installation. Possibility of putting them alongside each other for high density wire control.

Possibility of using the sensors in different applications with any type of wire thanks to the SMART MATRIX COIL control terminal.


Main Manufacturing Sectors


Wire processes

Main Application Processes


Coil Winding
Wire production

Special application on-demand


UNI EN ISO 9001 - UNI EN ISO 14001
ISO 9001:2008
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ISO 14001:2004
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ISO 9001 int
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ISO 14001 int
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