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MEGATRON

MEGATRON the Ultimate in Wire Constant Tension Feeding.


MEGATRON is one of the latest results from BTSR INTERNATIONAL, a worldwide leading company in the design of high tech solutions and innovation develpment in a wide variety of industrial sectors.   


MEGATRON represents a revolutionary new generation Wire Constant Tension Feeding device, unique in terms of functionality and performance, capable of adjusting with utmost accuracy the tension of the wired in motor and coil winding processes.





An innovative Solution based on the BTSR Dual-Drive Feeding System, Tension Profiler Function and Double Loop Control System bringing new and unique measurable benefits in terms of TOP Quality Control and Production Efficiency in coil winding processes.


MAIN BENEFITS

  • TOP Quality Standards Goal is ensured by the highest coil winding quality and repeatability, thanks to BTSR ‘Double Closed Loop’ Technology guaranteeing the most accurate and precise wire tension control.
  • TOP Versatility is guaranteed by Fully programmable parameters according to the wire requirements and possibility to dynamically modify the wire control tension according to the operating stage (‘Tension Profiler’ Function).
  • TOP Process Production Efficiency is enhanced by dramatic reduction of wire breakages
  • TOP Productivity is guaranteed by the capability to work at the maximum possible process speed.
  • Minimized Labour Costs is possible thanks to the user-friendly programming options.
  • A wide application range is possible thanks to the wide wire tension and diameter range of MEGATRON
  • Centralized programming and monitoring is possible thanks to MATRIX TOUCH COIL controller which will allow to program and control MEGATRON units and monitoring the whole process production status also in graphical form.



Technical Features

  • Programmable tension range 50 g ÷ 10.000 g (cN) with resolution 10 grams
  • Wire diameter 0,08 ÷ 1,5 mm - 40 ÷ 14,5 AWG
  • Wire diameter range 0,08 to 1,5 mm - 40 up to 14,5 AWG
  • Feeding speed range 0,1 ÷ 12,5 m/s - 0 ÷ 750 mt/min
  • LWA function: exact wire consumption measuring (Length Wire Absorption) with resolution of 2 mm.
  • AUTO-LWA and alarm range setting Tension LWA ± 1 % upto ± 25 % Meter LWA ± 0,1 mt up to 20 mt
  • OEM machine computer interface Standard : RS485, Canbus Optional : Profinet, Ethernet IP, Ethercat Other on demand
  • Power supply voltage 48VDC ± 10%
  • Overall Dimensions (mm) 600 L x 126 W x 170 h
  • Minimum Air Pressure 4 bar

primo blocco

Advanced Digital Display for real-time operational information reading.

Ergonomic Keys for easy operation and synchronized alarm signaling

Automatic Compensation Arm for wire 'Storage and Release'

Dual Drive Feeding System for controlling and maintaining a constant winding feeding tension  

Wire pretensioner cleaner and high accuracy tension sensor load cell

MATRIX TOUCH COIL allows to memorize, load, visualize and control even in graphic way the wire tension, speed and wire consumption (LWA)

APPLICATIONS

Main Application Processes

 

Single flyer winding (STATOR MOTORS)
Needle Winding (BRUSHLESS MOTORS)
Double Flyer (ARMATURE MOTORS)


Main Manufacturing Sectors

 
Automotive
Power tools
Transformer industry
Electric bicycle

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Product Outline

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CERTIFICATIONS
UNI EN ISO 9001 - UNI EN ISO 14001
 
 
ISO 9001:2008
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ISO 14001:2004
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ISO 9001 int
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ISO 14001 int
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ACIMIT GREEN LABEL
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