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LACING

LACING WINDING FEEDER represents one of the last innovation of BTSR INTERNATIONAL, a worldwide leading company in the design of high tech solutions and innovation development in a wide variety of industrial sectors.


LACING WINDING FEEDER represents a revolutionary new generation YARN Constant Tension Feeding device, unique in terms of functionality and performance, capable of adjusting with utmost accuracy the tension of the yarn during the motor lacing operations.


An innovative Solution based on the BTSR Control Feeding System.





Tension Profiler Function and Double Loop Control System bringing new and unique measurable benefits in terms of TOP Quality Control and Production Efficiency in the motor lacing processes.


Thanks to the new full digital technology, featuring a dual control on yarn feeding and yarn running speed, WINDING FEEDER is able to guarantee absolute performance in terms of system acceleration/deceleration dynamics control with a very high resolution measurement capability (0.1 mm) of the yarn fed to the process.


MAIN BENEFITS

  • Drastic reduction of needle breaks
  • Lacing quality improved
  • Easy plug & play installation
  • Working speed maximized
  • Repeatability
  • Very low maintenance required
  • VERY FAST RETURN ON INVESTMENT



Technical Features

  • Programmable tension range: 0,5 g ÷ 1.000 g (cN) with resolution 1 gram
  • Feeding speed range: 0 ÷ 25 m/s - 0 ÷ 1500 mt/min.
  • Graphic Display: for easy real time working parameters monitoring.
  • Tension profiler function: yarn tension increment/decrement automatic function possible during the working process phases
  • OEM machine computer interface Standard: RS485, Canbus Optional: Profinet, Ethernet IP, EthercatOther on demand
  • Power supply voltage 24VDC
  • Overall Dimensions 286 x 86 x 109 cm.

primo blocco

Advanced Digital Display Large graphic display which allows a quick real time reading of all necessary information.Function keys for an easy access of the system menu

Buttons Ergonomic keys for easy operations and synchronized alarm signaling.

Output accessory to put up yarn tension device

Input accessory complete of pre-tensioner disk

Separator Adjustable yarn coils separator available with diamond ceramic or chromium plated steel.

MATRIX TOUCH COIL allows to memorize, load, visualize and control even in graphic way the wire tension, speed and wire consumption (LWA)

APPLICATIONS

Main Application Processes

 

Single flyer winding (STATOR MOTORS)
Needle Winding (BRUSHLESS MOTORS)
Double Flyer (ARMATURE MOTORS)


Main Manufacturing Sectors

 
Automotive
Household Appliances
Power tools
Transformer industry

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Product Outline

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CERTIFICATIONS
UNI EN ISO 9001 - UNI EN ISO 14001
 
 
ISO 9001:2008
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ISO 14001:2004
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ISO 9001 int
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ISO 14001 int
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ACIMIT GREEN LABEL
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